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Jumat, 15 Juni 2012

Huge Demand of Torrified Biomass For Energy Application


Biomass ranks fourth as energy resource on global basis. Biomass is CO2 neutral and contains very little sulfur, hence it does not contribute greatly to acid-rain problems. Biomass have unique role on a renewable energy source.While the growing need for sustainable electric power can be met by other renewables, biomass is our only renewable source of carbon-based fuels and chemicals. Bioenergy is the word used for energy associated to biomass, and biofuel is the bioenergy carrier, transporting solar energy stored as chemical energy. Biofuels can be considered a renewable source of energy as long as they based on sustainable biomass production.

As Europe is very much the center of the global wood fuel market in general and the wood pellet/briquette market in particular, it comes as no surprise that vast majority of big wood fuel producers  of many countries have European countries as their final destination. With the goal set by the European Union to achieve a 20% share of renewable energy in the energy mix and a 20% decrease in greenhouse gas emissions by 2020 (DIRECTIVE 2009/28/EC, 2009) it is likely that the increase in EU demand for bioenergy will accelerate. However, it is also likely that a large share of future use of bioenergy in Europe will be from biomass of non-European origin as the resources are unlikely to be cost cost-competitive compared to biomass to biomass imported from other parts of the world.  

Trading wood fuel is always complex due to the biomass itself being both low in value per volume unit as well as difficult to store and transport as a result of it being a “living material” and hence susceptible to degradation from biological processes. Torrefaction is a technology to improve the quality of the biomass fuel and is followed by densification (pelleting / briquetting) will save transportation costs. Torrefaction has many advantages that overcome some problems in the wood fuel in general.

The quantities of biomass co-fired in large coal fired and other fossil fuel-fired power plant boiler have increased fairly dramatically over the past few years, particularly in Northern Europe but also elsewhere in the world. The level of co-firing activity worldwide, and the co-firing ratios at specific plants, are likely to increase further over the next few years.

Biomass materials have significant levels of inorganic matter as impurities, and many of the practical problems encountered with the combustion of biomass materials, or the co-combustion of biomass materials with coal and other fossil fuel, are associated with the nature and behaviour of the biomass ash and the other inorganic constituents. In practical terms, the ash-related problems in biomass combustors and boilers, and in plants co-firing biomass with more conventional fossil fuels, have commonly been associated with:
-The formation of fused or partly fused ash agglomerates and slag deposits at high temperature within furnaces;
-The formation of bonded ash deposits at lower gas temperatures on the heat exchange surfaces in the boiler convective sections and elsewhere;
-The accelerated metal wastage of boiler components due to gas-side corrosion and erosion;
-The formation and emmision of sub-micron aerosols and fumes; and
-The handling and utilization/disposal of ash residues from biomass combustion plants, and of the mixed ash residues from the co-firing of biomass in coal-fired boilers.

In very general terms, the nature of the problems and the impact on plant perfomance depend both on the characteristics of the biomass fuel, i.e. principally on the ash content and the ash chemistry, and on the design and operation of the combustion equipment and the boiler. Raw material have significant role of the densified (pellet/briquette) torrefied biomass quality. We will choose raw material with low ash content and a high ash melting temperature.

The peat and coal have the higher ash contents, but only a relatively small portion of the mineral material is in the water and acetate soluble fractions and is considered to contribute to the formation of the fine ash/aerosol material. In the case of the biomass materials, the total mineral contents are lower, but a much higher proportion of the mineral material is considered to contribute to the formation of the fine ash/aerosol fraction. The ash residue is normally weighed to provide an estimate of the ash content of the fuel, and then analysed for the ten major elements present in coal ashes, i.e. SiO2, Al2O3, Fe2O3, CaO, MgO, TiO, Na2O, K2O3, P2O5 dan SO3.

Usually slagging takes place with biomass fuels containing more than 4% ash and non-slagging fuels with ash content less than 4%. The ash content of different types of biomass is an indicator of slagging behaviour of the biomass. Generally, the greater the ash content, the greater the slagging behaviour. But this does not mean that biomass with lower ash content will not show any slagging behaviour. The temperature of combustion temperature, the mineral compostion of ash and their percentage combined determine the slagging behaviour. If conditions are favorable, the the degree of slagging will be greater. Minerals like SiO2, Na2O and K2O3 are more trouble some.

The selection of raw materials is an important factor for the production of torrified biomass. High quality torrified biomass need to be produced to meet a variety of industrial and domestic needs. Chemical treatment of raw materials can be made ​​to increasing the quality of raw materials, but it will do if the quality of raw materials is not sufficient anymore. Finally a reliable technology for the production of  torrified biomass absolutely necessary to meet those needs.

Rabu, 11 April 2012

Entering the Second Generation Biofuel With Pyrolysis

The first generation biofuels are characterized by the production of biodiesel and bioethanol from food feedstock will soon be abandoned, it is because of fears of biofuel feedstock competition with human food needs. Conditions that encourage the birth of a second generation biofuels using biomass (non-food) as a raw material. Pyrolysis is a technology to produce second generation biofuels. The potential of biomass is abundant in Indonesia and on the other side of the energy needs that can not be fulfilled so that the pyrolysis of this application will be very promising.


Industrial-scale pyrolysis technology that can produce biofuels to meet the energy needs of Indonesia's current needs. Our pyrolysis technology has specific advantages that can work on torrefaction mode (mild pyrolysis) with torrefied wood products / torrefied biomass and the pyrolysis mode (slow pyrolysis) with the primary product BioCarbon (charcoal). Both products, wood & BioCarbon torrefied has many uses as a superior fuel and it takes a variety of industries for various applications. In both these processes will also be produced biooil and syngas, which can also be used for fuel or raw material of various chemical industries. To get a more detailed overview of this technology following our presentation or here.

Senin, 31 Oktober 2011

Temperature Effect in Pyrolysis Process Of Charcoal Quality

Pyrolysis produces biochar, liquids and gases from biomass by heating the biomass in a low/no oxygen environment. The absence of oxygen prevents combustion. The relative yield of products from pyrolysis varies with temperature. Temperatures of 400–500 °C (752–932 °F) produce more char, while temperatures above 700 °C (1,292 °F) favor the yield of liquid and gas fuel components. Pyrolysis occurs more quickly at the higher temperatures, typically requiring seconds instead of hours. Pyrolysis also may be the most cost-effective way of producing electrical energy from biomaterial. Syngas can be burned directly, used as a fuel for gas engines and gas turbines, converted to clean diesel fuel through the Fischer–Tropsch process or potentially used in the production of methanol and hydrogen. Varying process conditions result in differences in product charcoal, gas or oil produced. Pyrolysis has advantages in producing gas or oil products from waste that can be used as fuel for the pyrolysis process itself.

Effect of carbonisation temperature on yield and composition of charcoal

Low carbonization temperatures give a higher yield of charcoal but this charcoal is low grade, is corrosive due to its content of acidic tars, and does not burn with a clean smoke-free flame. Good commercial charcoal should have a fixed carbon content of about 75% and this calls for a final carbonising temperature of around 500°C.

The yield of charcoal also shows some variation with the kind of wood or biomass. For wood there is evidence that the lignin content of the wood has a positive effect on charcoal yield. A high lignin content gives a high yield of charcoal. Therefore, mature wood in sound condition is preferred for charcoal production. Dense wood also tends to give a dense, strong charcoal, which is also desirable. However, very dense woods sometimes produce a friable charcoal because the wood tends to shatter during carbonization. The friability of charcoal increases as carbonization temperature increases and the fixed carbon content increases as the volatile matter content falls. A temperature of 450 to 500°C gives an optimum balance between friability and the desire for a high fixed carbon content.


Rabu, 28 September 2011

Stop Burning Forest: Convert Biomass Waste Into Energy and Biochar




The tradition of open land for agriculture and plantations by burning the forest is a tradition of environmental and health damage, so it should be promptly discontinued. The smoke produced is also disrupting transportation. In addition to strict regulations that also use technology that can provide maximum benefit, need to be sought and applied. Or by economic review, how the problem is to bring profitable opportunities. Biomass waste generated from clearing land can be utilized for the production of biochar and energy.

CHP engine would be very beneficial to the environment, given the state of Indonesia which some still lack power (only about 60% area get electricity). A JFE pyrolysis unit with a capacity of 200 tons / day INPUT will produce about 60 tons / day of biochar and power 5 MW. Production of biochar with this pyrolysis technology is carbon negative, because biochar produced will absorb carbon dioxide in the atmosphere is greater than the biochar-making process. Biochar is applied again to the farm will provide benefits for soil fertility and sequestration of CO2 from the atmosphere.

JFE continuous pyrolysis technology will provide solutions to those problems. Waste biomass will be converted into biochar and energy for heat and electricity production. The smoke that interfere with vision and breathing are also not going to happen because of exhaust emissions from the pyrolysis plant is well below the emissions standards required. A number of tools to harvest biomass from land should be used to meet the needs of the pyrolysis plant raw materials.



Indonesia is committed to reducing its emissions by one through the mechanism of REDD +, with a target of 26% in 2020 or it could reach 41% if there is assistance to Indonesia. Agriculture and waste contribute greatly in contributing to emissions, iklimkarbon.com for the detail info. The flow of funds from developed to developing countries through REDD + reached 30 billion U.S. dollars worth of IDR 270 trillion per year. Indonesia launched the Indonesia green with the movement of one billion trees. One tree can absorb CO2 is known to 28 tons / year and hold water up to 100 liters / year. While the average human breathe in oxygen of 10 tons / year and uses 10 liters of water / day.

Let salvation of the earth by stopping the burning of forests and convert biomass waste into energy and biochar. To see the JF BioCarbon pot test please click here

Selasa, 28 Desember 2010

You want to produce large-scale wood pellet? I think biochar would be better and wiser



It is a problem as old as commerce. When supply exceeds demand, prices fall. When supply is increased even further, weak prices fall further and take out the higher cost producers.

This is exactly what is happening in the pellet market in Europe, especially to utility companies. Ostensibly, total demand for wood pellets from power companies across Europe is close to 5 million tonnes. However, supply for this market from
Europe (including Scandinavia) and North America alone is well in excess of this number.

To put this in context, global demand for wood pellets is approximately 12 million tonnes, of which 5 million tonnes is from the commercial sector and 7 million tonnes from the residential sector. The most current data is for 2009, and sourced
from Hawkins Wright and RISI.

To make matter worse, various pellet suppliers are announcing with glee that they are about to build the biggest, fastest or most efficient pellet manufacturing plants. Yet prices are seriously low. If these mills cannot turn a profit at the very low industrial pellet prices in Europe (+/-EURCif118.10/t), then the investments to build them will be risky.

Combined commercial and residential demand in Europe accounts for just over 75 per cent of the global market for wood pellets. North America follows with close to 20 per cent and the other regions make up less than 5 per cent. Therefore, the overwhelming demand is in Europe and North America. Both regions are facing extreme financial challenges.

While global demand for wood pellets in 2009 was close to 12 million tonnes, supply capacity is currently more than 14.5 million tonnes, meaning that more than 17 per cent is under utilised.

The forecast figures for 2015 do not make pragmatists joyful. Demand is projected to increase by almost 28 per cent per annum, to reach 32 million tonnes. Production in 2015 is estimated to be 35 million tonnes with a capacity of 41 million tonnes. Therefore, production is going to be in the region of 9 per cent higher than demand, and around15 per cent of capacity is going to be under-utilised. (Report of Carbon Edge, Australia December 2010).

So if you still want to force yourself to produce wood pellets a large scale? Think with logic and realistic, then decide it.


Biochar is a wise choice, for several reasons:

1. Environmental problems of organic wastes pollution that need immediate treatment and global environmental problems of climate change and global warming so that the required real solution to this. Biochar as one of the best choices by absorbing CO2 from the atmosphere or carbon-negative strategy to prevent global warming.

2. Food security. Declining soil quality will have an impact in declining crop productivity. Biochar as a carbon-rich material that will improve soil quality and increase crop production. For this case so that the needs of biochar is large and ever-increasing.

The world’s total agricultural area is about 5 billion hectares, one billion more than for forests. Of this, about 1.5 billion ha (30 percent) is arable land and land under permanent crops,and the remaining 3.5 billion ha is permanent pasture. In addition, there are also up to 2.5 billion ha of rangelands.

Soils naturally contain large amounts of carbon, derived primarily from decayed vegetation. But the last few decades have seen a dramatic loss of top soil, soil carbon and inherent soil fertility due to the spread of unecological farming methods, and the one-way traic of food supplies from rural areas to cities without the return of carbon back to the farmland where the food was grown. A recent report by the FAO states: “Most agricultural soils have lost anything between 30 and 75 percent of their antecedent soil organic carbon pool, or a total of 30 to 40 tC/ha. Carbon loss from soils is mainly associated with soil degradation . . . and has amounted to 78 +/- 12 Gt since 1850. Thus, the present organic carbon pool in agricultural soils is much lower than their potential capacity.


3. Renewable energy. Our pyrolysis plant will produce biooil and syngas as side products. Both can be used for energy and green chemical applications. Excess syngas for energy applications for the capacity of 200 TPD INPUT plant will produce at least 5 MW of electricity.

4. Activated carbon. Biochar or charcoal can be improved quality into activated carbon. The high water pollution in major cities and around mining areas increase the need for activated carbon. Many purification industries also require large of the activated carbon to improve the quality of their products.


Check out this SlideShare Presentation:
Armed with the practical, realistic and reliable technology, we are ready to become your partner for changing your biomass waste into money.

Jumat, 16 Juli 2010

JFE Project : From Garbage to Gold


In a Perfect World....
What if...there existed a feasible solution to the world's organic waste problem ?
What if...there was a way to solve water source contamination, air pollution and organic waste disposal?
And what if...the perfect solution generated income while protecting the environment?

The Perfect Solution
JFE Project is a sustainable, renewable solution for today's organic waste problems:
-Fully integrated, self-powered, self contained waste management system
-Revolutionary continous process pyrolysis technology converts organic material into marketable products including biochar, torrefied wood,biooil and syngas
-Maintain carbon dioxide neutral emission

Who we are
JFE a private company, offer an innovative, enviromentally friendly waste management system with a simple solution to world ecology and economy. The easy to operate, low maintenance, cost effective system does not dispose of, but converts organic residue to sellable products.

The System, after initial start up, generates its own power by using syngas produced from the process, resulting in a fully self sustaining operation. All energy produced from this system is utilized - nothing wasted. This continous process results in more production per operating hour.

Benefits to Industry range from clean-up and disposal solutions, to generating revenue from otherwise wasted material....a win-win solution.

Benefits to the Environment, as a result, are tremendous. With stack emissions far below any nation's allowable limit. JFE is proud to provide a total enviromental report upon request.

The mission statement of JFE is to "Promote sustainable development and improve the global ecosystem by generating clean energy while reducing pollution and organic waste.

This will be accomplished with continued innovation of our technology and global collaboration with industry and goverments. The global community must remember that renewable energy is the future.

For more detail of our presentation please click http://rapidshare.com/files/407389883/JFBC_NEW_PLANT_For_Indonesia_and_SE_Asia.pdf

Capacity
We have many plant capacities that suit to your demand. Begin from 60 tpd INPUT untill 200 tpd INPUT, portable and stationary plant available and if you need bigger capacity we can simply customize it.
We ready for cooperation with your company through JV company platform.
Ready to go to the new era of Biochar

In 1545, early Spanish explorers found lush gardens and rich, black soil deep in the Amazon jungle like none they had ever seen before. The civilization has long since disappeared and scientists have recently discovered how these ancient people created the abundant soil,some areas proving to be 2,500 years old.

Scientifc research has discovered that this soil was made with powdered charcoal and fertilizer. Using this combination, tests performed by various universities have proven to simulate the Terra Preta soil.

And now many regions and counties in this planet have applied biochar to soil, they have built new protocol on this. US for example, must read report, excellence report on biochar, please read http://www.biochar-us.org/pdf%20files/biochar_report_lowres.pdf
For more detail on biochar to soil application over the globe please click http://biocharbazaar.org

Just as the Terra Preta soil was made 2,500 years ago,
JF BioCarbon Charcoal (biochar) Soil Enhancement is produced from powdered charcoal and natural cow manure, resulting in the ultimate nutrient-rich soil enhancer.

See the testimony http://rapidshare.com/files/407388435/Testimonial_about_pyrolyser.pdf



For further explanation on biochar, please sit back and relax for watching around 1 hour presentation from Prof Lehmann, Associate Professor of soil biogeochemistry, at Standford University seminar by click here

Rabu, 09 Juni 2010

Biochar : Farmer and Gardener's Perspective by John Olsen and Eric Knight


















Farmer's perspective : I see a great future, for
1.Bio-Char, for adding to coal burners, to reduce emissions.
2.Bio-Char, for adding to soil, to rejuvenate.
3.Bio-Char, for adding to compost, to add what's missing.

Then, Gardener said :

3.Bio-Char, for adding to compost, to add what's missing.
(AND to retain 30% N normally lost )
4. Animal Feed additive...for health and GHG reduction
5. Remediation of heavy metal soil contamination in situ
6. Remediation of pesticide & herbicide contamination in situ

Rabu, 28 April 2010

Biomass Oil Palm Utilization: Sustainable Waste to Renewable Energy Solution



All economic activity begins with physical materials and energy carriers (fuels and electric power). Without materials, there can be no food, shelter technology; without energy, there is no work—and no economic activity. In this transformation era, we need reliable sustainable resource to sufficient the need of energy. Biomass waste from oil palm is one become reliable resource because availability, continuity and capacity for renewable energy solution. Additional fact that in current situation the most biomass oil palm is environmental problem and not yet exploitated. Many consideration such economic, energy balance, technological and environmental must keep balance to meet best solution of utilization biomass oil palm.

Abundance raw material available because around 90% of palm tree consist of biomass and the rest that around 10% consist of oil become very attractive business, since the market of the product wide open, technology available and reliable resources from two biomass rich countries, Indonesia and Malaysia. Malaysia current oil palm plantation around 4.2 M ha, it means 20% from Malaysian land and Indonesia have approximately 7 M ha oil palm plantation.


JFE become the best choice on this field, since the technology can produce salable products with very attractive bottom line or convert all that waste into money. Integrated plant with combination CHP and biochemical plant is the next option to expand this business. While CHP for local used especially to develop economic growth in rural area or add efficiency in palm oil mill then biochar or torrified wood become attractive export commodity and the last biochemical industry can be build in this area using biooil as raw material. This program also inline with decentralization and deployment policy of renewable energy based on local resources. Industry efficiency of palm oil mill can be reach because the CHP will produce electrity and steam that reduce energy bill of the palm oil mill.



In this current situation (2010), Indonesia only have electricity ratio around 62% and 80% targeting in 2014. Of course this need much effort to reach the target. JFE will help you become electricity provider (Independent Power Producer) using the syngas as side product generate electricity to sufficient the need of electricity. Indonesian Ministerial Regulation No. 002/2006 concerning (Distributed Renewable Energy Medium Scale Power Plant): Mandate that PT. PLN should purchase renewable energy power plants in the range of 1 - 10 MW for a period 10 years with a purchase price of 0.8 local production cost if connected at high voltage and 0.6 of production cost if connected at low voltage.

Senin, 15 Maret 2010

'Renewable Energy' new part of our life


Not only are fossil fuels the problem, but according to the IEA's World Energy Outlook 2008, we are likely to see an increase in world primary energy demand of 45 percent between 2006 and 2030. As set out in the Energy Equality chapter, developing countries and emerging economies are in the great need of energy. Both need to fuel their growth, and the latter are beginning to converge with formerly dominant world powers, who are now seeing their economies contract.

The only logical and safe option is to channel all possible resources into a new world energy system, based on renewable energies which can provide millions of jobs, new industries and exports, energy security, and protection of the climate and environment. Any policymaker still voting for fossil fuels, and against renewable energy, on the basis of such pros and cons must be asked to give way to someone wiser and more caring. New nuclear programme is not the answer because problem on technology detail. The more one researches the subject, the firmer these conclusion become:renewable energy is the only reasonable and logical choice, with huge variety of benefits; and the switch must be prioritized immediately.

But this is a highly complex matter-renewable energy and its applications are varied, and provide a unique energy endowment for each country. There is no one-size-fits-all approach on technology and policy which can be advocated/ Ultimately, it will be up to each nation to determine how best to harness and protect investment in its renewable resources, and to decide how to share them.By offering a preferential tariff for producers of renewable energy, as well as investment security, they have led to the most rapid deployment at the lowest costs of any policy.

Investment in renewable energy has been surging, and 2008 was another good year with $120 billion invested worldwide. Approximate figures suggest wind (42 percent), solar PV (32 percent) dan biofuels (13 percent) attracted most of these funds, with biomass and geothermal power and heat, solar hot water and small hydro taking up around 6, 6 and 5 percent respectively. Manufacturing capacity has also benefited strongly from capital investment. The US ($24 billion), Germany, China and Spain ($15-19 billion range) and Brazil ($5 billion) were the biggest investors. Energy security and meeting carbon reduction targets, it will be very interesting to see how deployment develops over the next few years. And around US$500 million in development assistance grants is targeted at developing countries annually for renewable energy projects and for training and market support.

This funds policy analysis work, economic assessment, market and business development, project feasibility studies, financing mechanisms, technology improvements and capacity building, and sometimes covers partial incremental costs of renewable energy projects.

Several foundations and NGOs such as the UN Foundation and the Energy Foundation provide funds and manage programmes promoting renewable energy. Bilateral development banks and agencies also contribute, such as the European Union and the European Investment Bank, and national development institutions such as the Australian Agency for International Development (AusAID) and the Deutsche Gesellschaft fur Technische Zusammerarbeit GmbH, better known as GTZ.

As an example of where some of these agencies put their money, the UK’s Department for International Development (DFID) is one of the many funders of Renewable Energy and Energy Efficiency Partnership (REEEP) a global initiative concerned with reducing policy, regulatory and financial barriers to renewable energy and energy efficiency technologies and projects. The partnership has funded more than eighty ‘high quality’ projects in forty developing countries. These projects are beginning to deliver new business models, policy recommendations, risk mitigation instruments and regulatory measures. REEEP also engages in international, national and regional policy dialogues.

Several United Nations organizations actively promote renewable energy. The United Nations Development Programme (UNDP) has an ‘Energy and Environment Practice” which promote acess to sustainable energy services as an essential development strategy. UNER’s (United Nations Environment Programme) renewable energy activities focus on the needs of developing and transition economies in various areas of renewable energy technology research, development and commercialization.

UNEP’s Sustainable Energy Finance Initiative (SEFI) is a platform providing financiers with the tools, support and global network needed to conceive and manage investments in the “complex and rapidly changing marketplace” for clean energy technologies. UNIDO (the United Nations Industrial Development Organization) focuses on rural energy for productive use. Other UN bodies work to spread renewable energy technology information, and to engage stakeholders in accelerating RE development.

The GEF was established in 1991 under the United Nations Framework Convention on Climate Change (UNFCCC), as a mechanism to help developing countries fund projects and programmes that protect the global environment while still supporting national sustainable development initiatives. Nearly a billion dollars has gone to around 150 renewable energy projects in developing countries.

Indonesia and Malaysia is the biggest CPO (crude palm oil) producers in the world. Indonesia has reported with an annual production approximately 22 million tones, a plantation area of approximately 7 million hectares and more than 400 palm oil mills (POM). An additional 18 million hectares has been identified for palm plantation expansion. The solid waste components from POM production are empty fruit bunch (EFB), fiber and shell. These have been identified as the potential raw materials for pyrolysis technology to yield charcoal / biochar or torrified wood, bio-oil and syngas.

JFE have mission to make industry of POMs solid waste processing to produce renewable energy and agricultural products in Indonesia and South-East Asia, by making joint venture company with investor and/or biomass owner. The wide of market access, proven technology (JF BioCarbon System Ltd, Canada as technological support), abundant raw material, good operating business system and research capability for development is the key success of this business.

For further contact please send email eko.sb.setyawan@gmail.com or call Eko +6281328841805, John Flottvik 250-315-2226