Biochar as Deforestation Solution in Palm Oil Plantations and EUDR

The development of the palm oil industry and its plantations in Indonesia is very rapid, especially in the last 10 years and currently the area of ​​Indonesian palm oil plantations is estimated to reach 17 million hectares. As the largest vegetable oil producing plant in the world and the largest palm oil plantation area in the world, of course palm oil has a strategic value in the Indonesian economy. The average speed of Indonesian palm oil plantation area is 6.5% per year or equivalent to around 1 million hectares per year for the last 5 years, while the increase in palm oil fruit production or FFB (fresh fruit bunches) is only 11% on average.

Even the largest land expansion occurred in 2017, which increased by 2.8 million hectares. From 2015 to 2019, the total area of ​​palm oil plantations increased by 3.7 million hectares. The extensification or expansion of palm oil plantations has been widely "accused" and has become the focus of the world as a result of the conversion of forest land, resulting in a lot of deforestation to be converted into palm oil plantations.

Pressure from the European Union in particular, due to these conditions, has worsened the image of Indonesian palm oil, which in turn has affected the selling price of palm oil products, both CPO and its derivative products. Improving this image is also not easy. One effective effort is to stop the extensification efforts so that forest land remains forest land and does not turn into oil palm plantations. The European Union on Deforestation-free Regulation (EUDR), which will come into effect on December 30, 2024, as an effort to prevent deforestation, is also an important consideration. The regulation requires consumers and producers along the supply chain of certain commodities to conduct due diligence and risk assessments to ensure that their products do not contribute to deforestation. The EUDR also applies a tiered inspection and penalty system based on the level of risk perceived in the country of origin.

With the extensification of oil palm land of more than 1 million per hectare each year but the increase in oil palm fruit production is only 11%, it is certainly less attractive and must be avoided, especially with the world's spotlight on the increasingly rapid deforestation. This also increasingly indicates the low productivity of palm oil plantations. In fact, by improving soil quality, palm oil fruit productivity can be increased significantly and the opening of new land for the creation of palm oil plantations can be avoided. Biomass waste in palm oil plantations and in palm oil mills can be used for biochar production as a solution to this problem.

With the increase in productivity of fresh fruit bunches (FFB) with the use of biochar, new palm oil plantations do not need to be opened again. Assuming an average increase in productivity of 20%, CPO production will also increase by 20% or equivalent to 2 million tons. This increase will be equivalent to opening new land covering an area of ​​more than 2 million hectares. Of course, it is not a small area of ​​land. With a 20% increase in production, it is very likely that national needs for CPO in particular have been met and so too for the export market. Another advantage of using biochar is as a climate solution as carbon sequestration/carbon sink. So the two main problems in the palm oil industry in the form of increasing productivity and climate change resilience can be overcome at once with the application of biochar.

The Urgency of IOT and Biochar Applications in Palm Oil Plantations

The sustainability trend in palm oil plantations is increasingly important and urgent, which is of course part of the global solution to environmental and climate problems. The vastness of palm oil plantations and the large production of palm oil are in the spotlight in the industry. Waste management and environmental pollution are important concerns. The large volume of biomass waste has the potential to be a source of environmental pollution and so is the excessive use of chemical fertilizers in palm oil plantations which will also cause environmental pollution. Inappropriate land use, for example deforestation and land conversion, are also other concerns.

Two important issues in the palm oil industry are increasing FFB productivity (yield improvement) and climate change resilience. And thank God, both of these things can be handled at once, namely by applying biochar. Palm oil mill biomass waste (especially palm oil empty fruit bunch) will be converted into biochar and then applied to plantation soil (sustainable soil amendment) with fertilizer so that it becomes a slow release fertilizer that will increase NUE (nutrient use efficiency) and minimize environmental pollution. With the increase in NUE, there will be yield improvement or an increase in FFB productivity. And the application of biochar which will remain in the soil or not decompose for thousands of years will become carbon sequestration / carbon sink which is in line with climate change resilience. A precise solution with one action, of course this should be very interesting and awaited by these palm oil companies.

To ensure that the biochar can work properly, an instrument is needed to measure performance and monitor it. That is why IoT (Internet of things) in this sector is needed. How slow can it goes fertilizer nutrients can be measured and monitored accurately, quickly and precisely. In this way, palm oil productivity can also be predicted. The area of ​​land on palm oil plantations that reaches thousands or tens of thousands of hectares is also not an obstacle. The area of ​​palm oil plantations in Indonesia is currently estimated to reach 17 million hectares and in Malaysia it reaches 5 million hectares, of course these palm oil companies are also trying to achieve their best level of sustainability according to the demands of the times. This is so that the application of biochar on palm oil plantations will become a trend and even its operational standards. The entry point by ensuring biochar performance with IoT is an important consideration.

This biochar application also follows the 4Rs rule, namely the right source (appropriate biochar raw material), right place (appropriate application area), right rate (appropriate dosage) and right timing. The physical and chemical properties of biochar differ depending on the raw material and production process. By following the 4R rule, biochar performance can be maximized. On the other hand, modernization in the palm oil industry also continues to be improved. The public perception of work in oil palm plantations, abbreviated as 3D (dangerous, difficult, dirty), will be gradually changed with mechanization, automation and digitalization. The ratio of workers to plantation land currently around 1: 8 ha will be increased to more than double to 1: 17.5 ha with the above modernization so that workers' wages can also be increased. This modernization is expected to help overcome the two important issues above with the biochar application.

Why is There No Biochar Production for The Palm Oil Industry Yet?

Even though biomass waste is abundant in the palm oil industry, both in the plantation area and in the palm oil mill area, most of the biomass waste, especially empty fruit bunches or EFB, is still not utilized or is simply piled up or thrown away. In fact, if the palm oil industry has a strong vision about maximizing profits by minimizing the occurrence of waste, especially biomass, and maximizing environmental sustainability as well as being part of the climate solution, then biomass waste, especially empty fruit bunches or EFB, is a big opportunity.  Currently, special department in the palm oil industry that specifically deal with sustainability issues are starting to be created by palm oil companies. Waste management issues including the utilization of EFB, reducing soil and water pollution due to fertilizers and increasing fertilizer efficiency are the concerns of the sustainability department. 

The empty fruit bunches or EFB can be used as fuel so that most or all of the palm kernel shells or PKS can be sold directly and even exported. Palm oil mill boiler fuel currently uses fuel in the form of palm fiber (mesocarp fiber) and some palm kernel shells / PKS, which can be replaced using empty fruit bunches (EFB) and palm fiber (mesocarp fiber) and without palm kernel shells / PKS. Palm kernel shells / PKS are a very popular biomass fuel in the global market that competes fiercely with wood pellets. By being able to sell all palm kernel shells / PKS and at the same time utilize empty fruit bunch / EFB waste, the palm oil industry will provide many economic benefits.

The use of empty fruit bunches / EFB and mesocarp fiber as a heat source for the boiler is not burned as usual or as is done by all palm oil mills today but must be gasified or pyrolyzed so that another product is produced in the form of biochar. Although gasification can be used to produce biochar, pyrolysis is more recommended because the quality and quantity of biochar will be better. The biochar can later be used for the palm oil plantation itself. The use of biochar in palm oil plantations will significantly save on fertilizer use as well as reducing water and soil pollution due to inefficient use of fertilizer. The biggest cost in operating a palm oil plantation is fertilizer, so by using biochar these operational costs can automatically be reduced. Biochar will become a slow release agent so that fertilizer use will be more efficient or increase NUE (Nutrients Use Efficiency).

Empty fruit bunches / EFB and mesocarp fiber are solid waste from palm oil mills so the waste is located around the palm oil mill, while biochar is used for palm oil plantations. In palm oil companies, management is generally separated between the plantation and mill departments. The use of biochar in palm oil plantations while the raw material comes from palm oil mills requires special arrangements regarding this matter. This could be, for example, trucks transporting fresh fruit bunch / FFB from the plantation to the palm oil mill, then after the FFB is unloaded at the mill, they then go to the plantation again carrying biochar from the palm oil mill.

Currently, no one is utilizing empty fruit bunches / EFB and palm mesocarp fiber as a source of boiler heat and biochar production. The main factor causing this is the main orientation or vision of the palm oil company itself as described above. This is predicted to change soon as awareness of climate issues increases and reaches all levels, especially in sectors related to energy and sustainibility. Moreover, when biochar is applied to plantation land, it also gets carbon credit as carbon sequestration. The smoke coming out of the boiler furnace will also be cleaner as seen from its opacity. The use of gas and liquid fuels from pyrolysis by-products will produce better combustion quality as well as smoke from the chimney. And even the liquid products from pyrolysis can also be used as biopesticides and organic fertilizers. Boiler efficiency will also increase because it uses boiler feed water (BFW) in the form of hot water from the condenser output of the pyrolysis unit.

Apart from old palm oil mills which really want to upgrade their industrial energy systems and fertilizer efficiency in their plantations including sustaibility according to this vision, new palm oil mills whose status is in the development stage should be able to apply this concept more easily. New palm oil mills can immediately follow developments and demands of the times so that they become trend setters with this vision. Being a pioneer and trend setter is indeed more difficult and even risky than just being a follower, but this will raise the reputation and become a leader in the industry so it should also have a positive impact on the company's business performance. A worthy effort.     

Biochar as a Solution to Deforestation in Indonesian Palm Oil Plantations

Palm oil trees are not native to Indonesia but come from West Africa and were brought by the Dutch colonialists in the mid 19th century. At first they brought 4 grains and planted them in the Bogor Botanical Garden which is now a palm oil monument. The first palm oil plantation were established in Indonesia in the early 1900's in North Sumatra. The development of the palm oil industry and its subsequent plantations is very rapid, especially in the last 10 years and it is currently estimated that the area of Indonesian palm oil plantations reaches 15 million hectares. As the largest vegetable oil-producing plant in the world and the area of palm oil plantations is also the largest in the world, of course, palm oil has a strategic value in the Indonesian economy. The average rate of growth for Indonesian palm oil plantations is 6.5% per year or the equivalent of about 500 thousands up to 1 million hectares per year for the last 5 years, while the increase in palm oil fruit production or FFB (fresh fruit bunches) is only 11% in average. In fact, the largest increase occurred in 2017 which increased by 2.8 million hectares. From 2015 to 2019, the total area of palm oil increased by 3.7 million hectares. Extensification or expansion of palm oil plantations turned out to be many "accused" and became the world's spotlight as from the conversion of forest land functions, so that there was a lot of deforestation to be converted into palm oil plantations.

Pressure from the European Union in particular, due to these conditions worsened the image of Indonesian palm oil which in turn affected the selling price of palm oil, both CPO (crude palm oil) and its derivative products. Improving the image is also not easy. One of the effective measures is to stop the extensification effort so that forest land remains as forest land and does not turn into palm oil plantations. Biochar can be an effective solution to this problem. By increasing the productivity of fresh fruit bunches (FFB) from the usage of biochar, new palm oil plantations do not need to be opened again. Assuming an average productivity increase of 20% occurs, CPO production will also increase by 20% or equivalent to 2 million tons. The increase would be equivalent to new land clearing of more than 2 million hectares. Certainly not a small land area. With the 20% increase in production, it is very likely that the national needs for CPO needs have been met and the same goes for the export market.

With the extensification of palm oil land of more than 1 million per hectare every year but the increase in palm oil fruit (FFB/fresh fruit bunch) production is only 11%, it is certainly less attractive and must be avoided, especially when the world's attention on deforestation is getting stronger. This also indicates the low productivity of the palm oil plantations. In fact, by improving soil quality, the productivity of palm oil fruit can be significantly increased and the clearing of new land for palm oil plantations can be avoided. Biomass wastes in palm oil plantations and in palm oil mills can be used for the production of biochar.

In palm oil mills, this biomass waste is easier to process in large quantities, especially empty fruit bunches (EFB). An average palm oil mill can produce 200 tons of waste per day of EFB. Meanwhile, in palm oil plantations, biomass waste, such as palm fronds, leaves and stems, is the raw material for the production of biochar. Palm oil trunks even have a lot of negative impacts when they are not treated adequately or are only left to rot in the plantation, giving rise to horn beetle pests, for more details read here. Optimizing the utilization of biomass waste has multiple benefits, not only preventing environmental pollution by the waste, and can be described as the scheme below.

In terms of technology, biochar production technology is also very varied, from simple technology (low tech, low cost) that is cheap to advanced high technology that is efficient, precise process control but at a higher price. In the palm oil mill, it will be effective to use high technology so that it can be integrated with the operations of the palm oil mill. The excess energy from the pyrolysis process will also replace boiler fuel which has been using fiber and palm kernel shells (PKS). There are indeed many advantages of palm oil mills when doing the production of biochar, for more details, please read here. Production of biochar with empty fruit bunches or EFB biochar is also more profitable than EFB pellets, a more detailed explanation can be read here. Meanwhile, for people who have palm oil plantations as part of society palm oil producers (Plasma) or independent plantations, they can use simple technology (low tech, low cost) for the production of biochar. Biochar production in a simple way can also take advantage of excess energy for various small business activities such as those carried out in Tanzania, Africa. In this way, the community in addition to producing biochar also gets a source of energy including reducing the use of firewood which can be obtained from cutting down trees in protected forests or reducing deforestation pressures.

Fertilizer is the highest cost component in the palm oil plantation operations. Besides being able to increase the productivity of palm oil fruit or FFB, Biochar can also reduce the need for the use of fertilizers. An increase in soil pH makes nutrients easily absorbed by palm oil trees and also increases soil microbial activity which increases fertility is one of the benefits of using biochar. And when the performance of the productivity level of palm oil plantations has been able to be achieved and maintained, a number of other improvements can also be made. From the industry point of view, raw materials are a vital factor in terms of availability, continuity of supply and quality, including palm oil mills. Moreover, the plantation aspect of CPO production holds a portion of 80% while the factory or the mill aspect is only 20%. This confirms that the plantation aspect plays a vital role in the supply of these raw materials, so that efforts to maximize productivity, including maintaining productivity level performance, are very important and a top priority. Meanwhile, the change in palm oil plantations from monoculture to polyculture (mixed plantation) is one of the further improvement that can be made. Extensive monoculture plantations have the potential to be susceptible to disease, so they need to be avoided. Technically, how much monoculture area is still effective, especially for palm oil plantations, there are no convincing findings. 

Production of EFB Pellet EFB or EFB Biochar ?

One of the main obstacles for palm oil mills to develop their business is the availability of electricity. With locations that are generally located in remote areas in the middle of palm oil plantations, palm oil mills do not get electricity supply from PLN (Indonesia State Owned Electricity Company). Eventhough electricity is very important in a production process, such as in the production of EFB pellets. Even though empty bunches or EFB in general are an environmental problem for palm oil mills. If every ton / hour of EFB pellet production takes 300 KW, then for production of 10 tonnes / hour (5,000 tonnes / month) 3 MW of electricity is needed, export of biomass fuels such as wood pellets and PKS (palm kernel shell)  with bulk shipments usually requires 10 thousand tons / shipment. So if the production of EFB pellets is planned for 10 thousand tons / month so that every month can export the EFB pellets, the factory capacity or EFB pellet production is 20 tons / hour (10,000 tons / month) 6 MW of electricity is needed. For palm oil mills, utilizing liquid waste or POME to become biogas is a potential source of energy for the production of electricity. However, with a palm oil mill capacity of 30 tonnes of FFB / hour, only about 1 MW of electricity is generated from POME biogas, so to produce 6 MW of palm oil mills with a capacity of 6 x 30 tonnes of FFB / hour are generated equal to 180 tonnes of FFB / hour. In fact, the average palm oil mill has a capacity of 45 - 60 tonnes of FFB / hour, so it is impossible to generate 6 MW of electricity from the palm oil mill's POME biogas.

The use of EFB pellets is the same as wood pellets and PKS is mainly for power generation. All three are biomass fuels. The high chlorine and potassium content in empty palm fruit bunches or EFB makes their use limited to power plants due to corrosion and scale causes. Not all power plants can use EFB pellets at large capacities or quantities. The use of coal-fired power plants with pulverized combustion technology can only be used with a small ratio or an estimate of less than 5%, but can be used more or even 100% in fluidized bed and stoker types of power plants. The capacity of fluidized bed and stoker type PLTU is generally much smaller than pulverized combustion.

When the biomass source is managed properly, the use of biomass fuel is an environmentally friendly and sustainable fuel. Biomass fuels like this are carbon neutral fuels, because they do not increase the concentration of CO2 in the atmosphere. This is because the biomass as a fuel source comes from plants whose growth is from the photosynthesis process, one of which uses CO2 from the atmosphere, so that when the biomass is burned, there is practically no addition of CO2 to the atmosphere. In general, there are 2 ways to overcome the CO2 concentration in the atmosphere which causes climate change and global warming, namely the carbon neutral scenario and the carbon negative scenario. In a carbon negative scenario, CO2 in the atmosphere will be captured and absorbed so that it is no longer released and the concentration of CO2 in the atmosphere can be reduced, as in the biochar application below. 

Whereas in the production of biochar with pyrolysis, besides not requiring a large amount of electrical power for its operation, electricity can also be generated from the use of excess energy from pyrolysis itself. By using the excess energy from pyrolysis, the palm oil mill boiler fuel does not need to use palm kernel shells and fiber. The use of gas or liquid fuels from the excess energy of the pyrolysis process also makes burning emissions cleaner. To achieve more complete combustion, gaseous or liquid fuels are better than solid fuels. Palm kernel shells so that everything can be sold or even exported. The biochar product applied to palm oil plantations will also improve the quality of the soil so that fertilizer use can be reduced and the productivity of palm oil fruit will increase. Biochar also absorbs CO2 from the atmosphere so that the use of biochar in large palm oil plantations means that with massive applications it can also be used for carbon trading. Recent developments indicate that the use of biochar is increasingly widespread, such as biomaterials for construction, transportation, plastics, packaging, furniture and so on. The use of biomaterials for these products means substituting the use of fossil-derived raw materials. 

So based on the above review, the production of biochar with pyrolysis is more profitable and easy to implement for palm oil mills compared to EFB pellet production. The addition of electricity production with a large capacity and the availability of sufficient raw materials is not easy and cheap for the average palm oil mill in Indonesia with a capacity of 45 - 60 tons of FFB / hour. Whereas in the production of biochar with pyrolysis, a certain amount of energy is produced which can be used for various purposes and the use of biochar is also multi-beneficial. Palm oil mills should consider this in particular in the aspects of waste management, plantation productivity, environmental aspects and business development, for more read here. Based on experience, the cost structure of the CPO or palm oil production business consists of about 80% of the cost of production is the cost of crops or plantation aspects, while the other 20% is the cost of processing or mill aspects. And the highest cost aspect of palm oil plantations is the cost of fertilization so that if the need for fertilizer can be reduced and the productivity of palm oil can be increased, of course it is very profitable, biochar is effective and efficient to use for this. 

Biochar to Increase Biogas Production

Charcoal (biochar) is the raw material for the production of activated carbon. The production of activated charcoal itself goes through two main processes, namely carbonization (pyrolysis) and activation. The surface area of charcoal (biochar) is also smaller than that of activated carbon, but larger than the raw biomass. The carbonization process increases the surface area of the raw biomass. The ratio of surface area between raw biomass, charcoal and activated charcoal is approximately 25 m2 / gram, 200 m2 / gram, 2000 m2 / gram. The larger the surface area of the biomass material that is inserted into the biogas reactor, the greater the penetration of bacteria into the substrate so that the fermentation process that occurs is more perfect so that biogas production will increase. Biochar itself does not participate in fermentation because the main component is stable carbon, while hemicellulose, cellulose and lignin have been decomposed during the carbonization process.

Another example is the addition of biomass briquettes to the biogas reactor, briquetting processs with high pressure and heat also open pores or expand the surface of the biomass, so that biogas production also increases, for more details, read here. The addition of biomass briquettes to the biogas reactor will also increase the C / N ratio, even biochar and activated charcoal have high carbon (C) content.

Charcoal (biochar) has been widely used in the agricultural world to repair damaged soil / soil amendment and thus increase fertility. Good soil fertility will also increase agricultural production. The biochar becomes a home for soil microbes, so that organic materials or compost will break down more completely and be absorbed by plants more as plant nutrients. The charcoal (biochar) pores are the home for these microbes. The more pores, the more microbes will inhabit the biochar as their “house”. The same principle applies to the biogas unit. Another bonus of using biochar is that it absorbs CO2 from the atmosphere, thereby contributing to lowering the greenhouse gases that cause climate change and global warming.

Research in Germany shows that adding 5% biochar to a biogas reactor increases methane production by 5% - based on the dry matter of biochar to the substrate. But when the amount of biochar became 10%, it turned out that no more methane was added. This shows that the optimum condition for adding biochar is the amount of 5%. The microbes in the biochar increase the volume of microbes in the reactor so that the production of biogas or especially methane also increases up to 5%. Biochar itself is not decomposed in the fermentation process. 

Meanwhile, the addition of biomass briquettes per 1 tonne of briquettes will increase biogas production by 400 Nm3. This is because in the biomass briquettes, both cellulose, hemicellulose and lignin have not been decomposed, thus adding to the substrate in the biogas reactor. Whereas in biochar, both cellulose, hemicellulose and lignin have been decomposed during the thermal carbonization process, so there is practically no additional substrate, but only microbial addition occurs in the biochar pores.

The important thing about the addition of biochar is that the compost or digestate produced is of better quality with the addition of the biochar. Biochar will make the compost which is produced as a slow release organic fertilizer. This further encourages biochar production, especially for palm oil companies that care about environmental issues and even strive for zero waste conditions.

 Palm oil mills have the potential to apply biogas and biochar units. Solid wastes such as empty bunches and mesocarp fiber can be used for biochar production. Palm oil mills can even replace the furnace in the boiler with a gasifier or pyrolyser. This becomes more profitable because in addition to heat energy being used for production of steam which is used for power generation and sterilization of fresh fruit, biochar will also be produced. The biochar produced is then used to increase biogas production and improve the quality of the compost, as well as a fertilizer mixture in palm oil plantations. And even the potential use of biochar to save fertilizer on large palm oil plantations, for more details can be read here.     

Which is Better, Efficient Boiler or Pyrolysis System ?

Fiber and palm kernel shells (PKS) are palm oil mill solid wastes that are produced in CPO production in that mill. The amount of fiber and PKS waste is quite a lot, which is around 20% of each fresh fruit bunch (FFB) or almost the same as the CPO produced. A palm oil mill with a capacity of 60 tons / hour FFB can produce fiber as much as 8.1 tons per hour or 194.4 tons per day and PKS of 3.3 tons / hour per hour or 79.2 tons per day. And because both of them are waste, generally the utilization of the waste is not initially considered, including for use as fuel in boilers in palm oil mills for the production of electricity and steam. The use of fiber and PKS for boiler fuel generally uses 100% fiber and about 30% of the PKS. Under these conditions the remaining 70% of the PKS can be used for other things including being sold or even exported.

When the shell becomes a commercial commodity and demand is greater, palm oil mills replace their old inefficient boilers with new boilers that have a high level of efficiency. In this way, 100% of the PKS is no longer used to boiler fuel and only requires fiber as fuel. In this condition a paradigm shift in thinking begins to occur, that is when the solid waste is almost unnoticed and tends to be considered a problem, then it becomes an important part of earning additional income and it can even be estimated that if the shell is successfully sold then it is sufficient to cover the operational costs of the palm oil mill. Certainly something interesting if the production of CPO (crude palm oil) with 0% operational costs so that profit is increasingly attractive especially amid the recent decline in CPO prices.

Another thing that can be done is to use a pyrolysis unit, to run the boiler. With pyrolysis, not only fiber is used but also the empty fruit bunch (EFB). EFB are solid palm oil mill waste which to date have generally not been utilized. Besides producing energy, pyrolysis also produces products in the form of charcoal (biochar). Although charcoal (biochar) can also be used for energy sources, but in the business of palm oil companies the use of biochar for plantations can be more compatible. The use of biochar in palm oil plantations is mainly to  fertilizer saving, which is one of the major cost components (around 30%) in the CPO production business. With an area of ​​20 thousand hectares of oil palm plantations, fertilizer costs are estimated to reach Rp. 71.50 billion (around US$ 5 million) per year or Rp. 35.75 billion (around US$ 2.5 million) per year for every 10,000 hectares, for more details, please read here. Palm oil mills with big vision certainly try to maximize their potential with the aim of maximizing profits from upstream to downstream production activities. With Biochar can also target the increase in productivity of FFB, for more details, please read here.

The application of biochar will be easier to do in Indonesia than in Malaysia, this is because almost all palm oil mills in Indonesia also have palm oil plantations while in Malaysia the mills generally do not have their own palm oil plantations. The palm oil industry also has an important role for the two countries because Indonesia and Malaysia are the largest CPO producers and owners of biggest palm oil plantations in the world today. The palm oil industry contributes around 7% of Malaysian GDP and 3% of Indonesian GDP, so its role cannot be ignored. Both with pyrolysis and high efficient boilers, biomass waste can be used as an energy source and 100% of the PKS can be commercialized, but with pyrolysis is better because waste of EFB can also be processed, there are biochar product (while only ash if only with regular combustion) for Fertilizers saving in the palm oil plantations and the exhaust gases from the palm oil mill boilers are also clean because they burn gas (syngas) produced from the pyrolysis process.

Effective Torrefaction Technology from JF BioCarbon

Basically there are two torrefaction technology in use today, namely the direct heating and indirect heating. Direct heating is torrefaction technology with direct heating by using the unit operation (process equipment), among others, with non-oxygen gas loop with exchanger using a moving bed, drum, vibrating belt, multiple heart furnace or using a low-oxygen gas loop linked to the burner using a tunnel or moving bed.  While the indirect heating included using advanced drying technology and retort heating as did JF BioCarbon.  A number of technology providers are competing to design an effective and efficient process so that meet benefit greatly. The use of indirect heating such as JF BioCarbon uses a vacuum process and operating conditions are easier to control.

Huge market potential, because the excellence of the biomass torrefaction products (torrified wood pellet and briquette), also made ​​a number of technology providers to increase their production capacity. Currently the average manufacturer produces less than 5 tons / hour torrefied wood products. Production capacity to 5 tons / hour is one of the parameters of success of this technology. Torrefied wood products is predicted to replace the wood pellets, because of its superiority, among others, as follows:

-Hydrophobic characteristically, good to be stored for a long time without experiencing degradation of its physical properties
-Moisture content below 3%
-Easy to be crushed or pulverized to coal plant process
-The properties of torrified wood are very homogeneous
-Burned without causing smoke and smell because of all volatile material had been removed during manufacture.
-Ideal for gasification and Fisher-Tropsch process for conversion to chemicals.

-Can be made ​​from many biomass, while wood pellet can be made only from narrow feedstocks.

In addition to wood pellet market is already global oversupply, also encourages the use of better fuel economy in both the torrefied wood briquettes or pellets.

Among a number of technology providers, JF BioCarbon using the process easier, simpler and faster. If the average of the production process torrefied pellets through 10 stages as follows:

a. Pre-Torrefaction

1.Prepare feedstock particle size 

2. Pre-dry feedstock

b. Torrefaction

3. Evaporate Residual Moisture

4. Heat Feedstock to 250-280 C

5. De-polimerize hemicellulose

c. Post-Torrefaction

6. Cool & re-polymerize product

7. Crush to Size

8. Condition

9. Densify (pelletizing)

10. Cool & Screen

 (Adapted from Wood Pellet Association of Canada)

 

So JF BioCarbon production process is shorter, ie :

1-      Prepare feedstock size

2 &3 Pre-dry feedstock & evaporate moisture.. This is all done in one process.

4 & 5- are one combined process

6-       Torrefied is cooled while being moved from reactor to char bin via a cold water cooled jacketed auger system (40 ft. long)

7.  Fine particles ready for pelletizing if necessary.

8.  Pelletizing

9. Cool and Screen

For more details please click here.

JFE Project : From Garbage to Gold

In a Perfect World....
What if...there existed a feasible solution to the world's organic waste problem ?
What if...there was a way to solve water source contamination, air pollution and organic waste disposal?
And what if...the perfect solution generated income while protecting the environment?

The Perfect Solution
JFE Project is a sustainable, renewable solution for today's organic waste problems:
-Fully integrated, self-powered, self contained waste management system
-Revolutionary continous process pyrolysis technology converts organic material into marketable products including biochar, torrefied wood,biooil and syngas
-Maintain carbon dioxide neutral emission

Who we are
JFE a private company, offer an innovative, enviromentally friendly waste management system with a simple solution to world ecology and economy. The easy to operate, low maintenance, cost effective system does not dispose of, but converts organic residue to sellable products.

The System, after initial start up, generates its own power by using syngas produced from the process, resulting in a fully self sustaining operation. All energy produced from this system is utilized - nothing wasted. This continous process results in more production per operating hour.

Benefits to Industry range from clean-up and disposal solutions, to generating revenue from otherwise wasted material....a win-win solution.

Benefits to the Environment, as a result, are tremendous. With stack emissions far below any nation's allowable limit. JFE is proud to provide a total enviromental report upon request.

The mission statement of JFE is to "Promote sustainable development and improve the global ecosystem by generating clean energy while reducing pollution and organic waste.

This will be accomplished with continued innovation of our technology and global collaboration with industry and goverments. The global community must remember that renewable energy is the future.

For more detail of our presentation please click http://rapidshare.com/files/407389883/JFBC_NEW_PLANT_For_Indonesia_and_SE_Asia.pdf

Capacity
We have many plant capacities that suit to your demand. Begin from 60 tpd INPUT untill 200 tpd INPUT, portable and stationary plant available and if you need bigger capacity we can simply customize it.
We ready for cooperation with your company through JV company platform.
Ready to go to the new era of Biochar

In 1545, early Spanish explorers found lush gardens and rich, black soil deep in the Amazon jungle like none they had ever seen before. The civilization has long since disappeared and scientists have recently discovered how these ancient people created the abundant soil,some areas proving to be 2,500 years old.

Scientifc research has discovered that this soil was made with powdered charcoal and fertilizer. Using this combination, tests performed by various universities have proven to simulate the Terra Preta soil.

And now many regions and counties in this planet have applied biochar to soil, they have built new protocol on this. US for example, must read report, excellence report on biochar, please read http://www.biochar-us.org/pdf%20files/biochar_report_lowres.pdf
For more detail on biochar to soil application over the globe please click http://biocharbazaar.org

Just as the Terra Preta soil was made 2,500 years ago,
JF BioCarbon Charcoal (biochar) Soil Enhancement is produced from powdered charcoal and natural cow manure, resulting in the ultimate nutrient-rich soil enhancer.

See the testimony http://rapidshare.com/files/407388435/Testimonial_about_pyrolyser.pdf



For further explanation on biochar, please sit back and relax for watching around 1 hour presentation from Prof Lehmann, Associate Professor of soil biogeochemistry, at Standford University seminar by click here